Floatation Machine for Mineral Processing in Russia: Production, Market and Forecast (3 edition)

Annotation

INTRODUCTION

1. Trends in modern mechanical engineering for flotation

1.1. Impeller flotation machines

1.2. Pneumatic flotation machines

2. Production of flotation machines in Russia

2.1. RIVS Group of Companies

2.2. Usolmash LLC (Irkutsk region)

2.3. JSC "Machine-building plant "Trud" (Novosibirsk)

2.4. JSC "Kyshtym machine-building association" (Chelyabinsk region)

2.5. JSC NPO SOMEKS (Kolomna)

2.6. JSC "Elemet" (Elektrogorsk Metal Plant)

3. Analysis of foreign trade operations with flotation machines in Russia in 2001-2022.

3.1. Russian imports of flotation machines in 2001-2022

3.2. Russian export of flotation machines in 2001-2022

4. Brief description of foreign manufacturers of flotation machines, whose products are installed at Russian plants

4.1. Outotec (Finland)

4.2. FLSmidth

4.3. Metso Minerals AB (Finland/Sweden)

4.4. Eriez Mineral Flotation Group (Canada)

4.5. Other companies

5. Price analysis

5.1. Prices for Russian-made flotation machines in 2014-2022

5.2. Prices for foreign-made flotation machines in 2014-2022

6. Demand analysis for flotation cells

6.1. Capacity of the Russian flotation machine market in 2010-2022

6.2. The structure of consumption of flotation machines in Russia in 2010-2022

6.3. Situational analysis of the main consuming industries

6.3.1. Enrichment of non-ferrous metal ores

6.3.1.1. Copper market

6.3.1.2. Zinc market

6.3.2. Mining of gold-bearing ores

6.3.3. Production of apatite concentrate

6.3.4. Production of potassium chloride

7. Brief description of Russian flotation plants

7.1. Flotation plants for the enrichment of non-ferrous metal ores

7.2. Factories producing feldspar concentrate9

7.3. Factories for the production of apatite concentrate

7.4. Major gold recovery plants using flotation

7.5. Factories for the enrichment of potash (sylvinite) ores

7.6. Coal washing plants using flotation to wash fine grades

7.7. Ferrous metal ores beneficiation plants

8. New projects for the construction of factories using flotation for ore dressing

8.1. Projects to increase the extraction of non-ferrous and precious metal ores

8.1.1 PJSC MMC Norilsk Nickel

8.1.2 OOO Udokan Copper

8.1.3 Ural Mining and Metallurgical Company (UMMC)

8.1.4. OOO Bering Metals

8.1.5. KazMinerals

8.1.6. LLC "Zolotoaya Gora"

8.1.7. RMK

8.1.8. JSC "Elbrusmetall"

8.2. Projects to increase the production of apatite concentrates

8.3.1. PJSC EuroChem/JSC Kovdorsky GOK

8.4. Projects to increase the production of potash salts

8.4.1. PJSC "Akron"

8.4.2. PJSC EuroChem

8.4.3. PJSC Uralkali

8.5. Projects to increase the extraction of gold-bearing ores

8.5.1. JSC Polyus

8.5.2. JSC "Polymetal"

9. Prospects and forecast for the development of the flotation machine market in Russia until 2030

Annex 1. Address book of the main consumers of flotation machines in Russia

Annex 2. Address book of flotation cell manufacturers in Russia

Table 1. Advantages and disadvantages of various types of flotation machines

Table 2. Org

Table 1. Advantages and disadvantages of different types of flotation cells

Table 2. Organizational structure of RIVS Group of Companies and their specialization

Table 3. List of the main enrichment flotation plants, where RIF aeration units manufactured by CJSC NPO RIVS were installed

Table 4. Technical characteristics of pneumomechanical flotation machines RIF

Table 5. Technical characteristics of RIFTs tank pneumomechanical flotation machines

Table 6. Technical characteristics of aeration tanks RIVS

Table 7. Technical characteristics of contact vats RIVS

Table 8. Installation of flotation machines manufactured by RIVS CJSC at domestic processing plants in 2005-2022

Table 9. Installation of flotation machines manufactured by RIVS CJSC at foreign processing plants in 2005-2022

Table 10. Key financial indicators of NPO RIVS JSC in 2017-2021, million rubles

Table 11. Key financial performance indicators of Mashzavod RIVS LLC in 2017-2021, million rubles

Table 12. Main financial indicators of Usolmash LLC in 2015-2021, million rubles

Table 13. Main financial indicators of Mashinostroitelny Zavod Trud OJSC in 2014-2021, million rubles

Table 14. Technical characteristics of flotation machines manufactured by KMO JSC

Table 15. Installation of flotation machines manufactured by KMO JSC at processing plants in 2015-2022

Table 16. Key financial indicators of KMO JSC in 2013-2021, million rubles

Table 17. Key financial performance indicators of Somex JSC in 2017-2021, million rubles

Table 18. Dynamics of Russian exports and imports of flotation machines in 2001-2022, $ million, tons (excluding deliveries to the countries of the customs union*)

Table 19. Significant deliveries of imported flotation equipment to Russian enterprises (customer-supplier) in 2014-2022, thousand dollars

Table 20. Changes in the regional structure (by countries) of Russian imports of flotation machines in 2008-2022, %

Table 21. Import supplies of flotation equipment by foreign supplier companies in 2008-2022, thousand $

Table 22. Export deliveries of flotation machines from Russia by manufacturing companies in 2005-2022, $ million

Table 23. Export deliveries of flotation machines from Russia by countries in 2005-2022, $ million

Table 24. Export deliveries of Russian flotation equipment in 2021-2022, thousand $

Table 25. Deliveries of Outotec flotation machines to Russia in 2001-2022, t, $ mln

Table 26. Deliveries of FLSmidth flotation machines to Russia in 2002-2022, tons, mln $

Table 27. Deliveries of Metso flotation machines to Russia in 2001-2021, tons, mln $

Table 28. Deliveries of Eriez Mineral Flotation Group (CPT) flotation machines to the Russian Federation in 2005-2022, tons, mln $

Table 29. Export prices for Russian flotation machines in 2014-2022, thousand $

Table 30. Prices for some models of imported flotation machines (Russian border) in 2007-2022, thousand $

Table 31. Installation of new flotation cells at Russian concentrators in 2010-2022

Table 35. Dynamics of gold production in Russia in 2014-2021, tons

Table 33. Capacities of Russian flotation plants for the enrichment of non-ferrous metal ores, million tons of ore per year

Table 34. Capacities of Russian apatite ore beneficiation plants, million tons of ore per year

Table 35. Main Russian gold recovery plants with flotation conversion in enrichment technology, mmt

Table 37. Capacities of Russian flotation plants for the enrichment of potash ores, million tons of ore per year

Table 37. Main Russian coal preparation plants using flotation

Table 38. Projects to increase the extraction of ores, the enrichment of which uses flotation, in 2023-2030

anizational structure of the GC "RIVS" and their specialization

Table 3. The list of the main concentration of flotation plants where aeration units RIF produced by ZAO NPO RIVS were installed

Table 4. Technical characteristics of RIF pneumomechanical flotation machines

Table 5. Technical characteristics of tank pneumomechanical flotation machines RIFC

Table 6. Technical characteristics of aeration tanks RIVS

Table 7. Technical characteristics of RIVS contact tanks

Table 8. Installation of flotation machines manufactured by RIVS CJSC at domestic concentration plants in 2005-2019

Table 9. Installation of flotation machines manufactured by RIVS CJSC at foreign concentration plants in 2005-2018.

Table 10. Key financial indicators of NPO RIVS JSC in 2015-2018, million rubles

Table 11. The main financial indicators of the work of Mashzavod RIVS LLC in 2010-2017, million rubles

Table 12. Key financial indicators of Usolmash LLC in 2015-2017, million rubles

Table 13. Profit and loss statement of OJSC “Machine-building plant Trud” in 2008-2018, million rubles

Table 14. Technical characteristics of flotation machines manufactured by KMO JSC

Table 15. Installation of flotation machines produced by JSC “KMO” in concentration plants in 2015-2019.

Table 16. The main financial indicators of the work of JSC “KMO” in 2010-2017, thousand rubles

Table 17. Technical characteristics of the CPM apparatus

Table 18. Dynamics of Russian export and import of flotation machines in 2001-2019, mln $, t

Table 19. Significant * supplies of imported flotation equipment to Russian enterprises (customer-supplier) in 2014-2019, thousand dollars

Table 20. Change in the regional structure of Russian imports of flotation machines in 2008-2018,%

Table 21. Import supplies of flotation equipment by foreign suppliers in 2008-2019, thousand $

Table 22. Export supplies of flotation machines from Russia by manufacturing companies in 2001-2018, $ mln

Table 23. Export supplies of flotation machines from Russia by country in 2001-2018, $ million

Table 24. Supplies of Outotec flotation machines to Russia in 2001-2014, t, $ million

Table 25. Supplies of FLSmidth flotation machines to Russia in 2002-2019, t, $ million

Table 26. Supplies of Metso flotation machines to Russia in 2001-2019, t, $ million

Table 27. Supplies of Eriez Mineral Flotation Group (CPT) flotation machines to the Russian Federation in 2005-2014, t, $ million

Table 28. Supplies of Imhoflot G-Cell flotation machines to Russia in 2001-2012, t, $ million

Table 29. Supplies of Aker flotation machines (manufactured by Minpro International BV, Norway) to Russia in 2006-2014, t, $ million

Table 30. Deliveries of flotation machines of NPK LEMZ LLC to Russia in 2005-2019, t, $ million

Table 31. Export prices for Russian flotation machines in 2014-2019, thousand $

Table 32. Prices for some models of imported flotation machines (border of the Russian Federation) in 2007-2019, thousand $

Table 33. Installation of new flotation machines at Russian processing plants in 2005-2019.

Table 34. Dynamics of gold production in Russia in 2014-2018, t

Table 35. Capacities of Russian flotation plants for the enrichment of non-ferrous metal ores, mln tons of ore per year

Table 36. Import supplies of flotation equipment to concentration plants of Norilsk Nickel OJSC in 2002-2018, $ mln

Table 37. Capacities of Russian factories for the enrichment of apatite ores, million tons of ore per year

Table 38. Dynamics of supplies of imported flotation machines to PF Apatit OJSC in 2003-2018, tons, $ million

Table 39. Dynamics of import supplies of flotation machines to the Kovdorsky GOK in 2003-2013, t, $ million

Table 40. The main Russian gold-mining plants with flotation redistribution in enrichment technology (2019), mln tons

Table 41. Flotation workshop at the Malomyr mine equipped with Outotec flotation machines (2018)

Table 42. Capacities of Russian flotation plants for the enrichment of potash ores, mln tons of ore per year

Table 43. The main coal processing plants of the Russian Federation using flotation concentration

Table 44. Projects to increase ore production, in the beneficiation of which flotation is used, in 2019-2030

Figure 1. Shares of Russian manufacturers of flotation machines in the Russian Federation in 2020-2022, %

Figure 2. Aeration complex manufactured by JSC NPO RIVS

Figure 3. Mechanical flotation machine RIFM

Figure 4. Flotation pneumomechanical machine RIF

Figure 5. RIFTs tank-type pneumomechanical flotation machines

Figure 6. RIFTs flotation machines at the concentrator

Figure 7. Pneumatic flotation machine RIF KN

Figure 8. Cleaning and flotation complex OFK-RIF

Figure 9. Contact vat and vat for pulp steaming produced by CJSC NPO RIVS

Figure 10. Dynamics of export deliveries of RIVS flotation machines in 2001-2022, tons, mln $

Figure 11. Flotation department of Erdenet PF equipped with RIF flotation machines

Figure 12. Pneumomechanical flotation machine FPM 3.2M (Usolmash LLC)

Figure 13. Mechanical flotation machine FM-6.3M1

Figure 14. Pneumomechanical flotation machine FPM-6.3 UM

Figure 15. Pneumomechanical vat flotation machine FPM-16UMCH

Figure 16. FPM-100UP Stokub pneumomechanical flotation machine

Figure 17. Dynamics of export deliveries of Usolmash LLC flotation machines in 2001-2022, $ million

Figure 18. Mechanical flotation machines FM produced by JSC "Zavod Trud"

Figure 19. Mechanical flotation machine FMF manufactured by JSC "Zavod Trud"

Figure 20. Flotation machine manufactured by Mashzavod Trud JSC for the Gross LLP mine (Bosnia)

Figure 21. Flotation machines FM-3.2 manufactured by KMO JSC for Anzob LLC (Tajikistan)

Figure 22. 4-chamber flotation machine FPM-3.2KN manufactured by KMO JSC for Amur-Zoloto LLC

Figure 23. Verex-Somex flotation machines at Taryn

Figure 24. SOMEX flotation machine at Gaisky GOK

Figure 25. M-flot flotation machine manufactured by JSC "Elemet"

Figure 26. Flotation department of Raspadskaya

Figure 27. Dynamics of Russian imports/exports of flotation machines in monetary terms in 2001-2022, $ million (excluding deliveries to the countries of the customs union)

Figure 28. Dynamics of Russian imports of flotation machines in 2001-2022, tons, mln $

Figure 29. Shares of foreign manufacturing companies in Russian imports of flotation machines in 2008-2014, %

Figure 30. Shares of foreign manufacturing companies in Russian imports of flotation machines in 2014-2018, %

Figure 31. Shares of foreign manufacturing companies in Russian imports of flotation machines in 2019-2022, %

Figure 32. Dynamics of Russian exports of flotation machines in 2001-2022, $ million

Figure 33 Outotec TankCell

Figure 34. Outotec TANKCELL® e630 flotation machine installed at Concentrator 1, Buenavista del Cobre (Mexico)

Figure 35. Outotec SkimAir flotation machine

Figure 36. Wemco SmartCellTM flotation machine

Figure 37. Wemco 1+1 Cell Schematic

Figure 38. Dorr-Oliver Pneumatic Flotation Cells

Figure 39 Metso RCS type flotation machines

Figure 40. Metso Denver (DR) flotation machines

Figure 41. Metso column flotation cells

Figure 42. Eriez Mineral Flotation Group column cell

Figure 43—CoalPro (Eriez) column flotation cells at the Russian coal processing plant Severnaya

Figure 44. StackCell flotation machine

Figure 45. Jameson Cell for copper cleaner flotation at Prominent Hill (Australia)

Figure 46. Installation of JNMC flotation machines (China) at the Rubtsovsk concentrator

Figure 47. BGRIMM flotation columns at ANOF-2

Figure 48. Aker flotation machines (manufactured by Minpro International BV, Norway) at ABOF Kovdorsky GOK

Figure 49. Dynamics of purchases of new flotation units by Russian concentrators in 2010-2022, m3

Figure 50. The structure of consumption of flotation machines in Russia by specialization of OF in 2010-2022, %

Figure 51. Structure of Russian consumption of flotation machines by manufacturing companies in 2010-2022, %

Figure 52. Dynamics of Russian production of copper in concentrate in 2000-2022, thousand tons

Figure 53. Dynamics of Russian production of zinc in zinc concentrate in 2000-2022, thousand tons

Figure 54. Dynamics of apatite concentrate production in Russia in 2017-2022, mmt

Figure 55. The layout of the flotation department of the Tominsky GOK

Figure 56. Outotec TANKCELl flotation cells at the Mikheevsky GOK

Figure 57. RIF flotation cells at the Uchalinsky Concentrator

Figure 58. RIF flotation machines at the Sibay GOK

Figure 59. Pneumatic column flotation machine KFM 1400 at the concentrating plant of OAO Svyatogor (UMMC)

Figure 60. RIF pneumomechanical machines at Rubtsovskoye Concentrator

Figure 61. Flotation department of the Novo-Shirokinsky mine

Figure 62. Intercycle flotation machines (RIF) and regrinding mills at the Khaibullinskaya Concentrator (OOO Bashmed)

Figure 63. Flotation department of Novoangarsky GOK

Figure 64. FMR flotation machines manufactured by JSC Zavod Trud for the OF JSC Sarylakh-Antimony

Figure 65. Column flotation machines BGRIMM (PRC) installed at ANOF-2 JSC "Apatit" (2018)

Figure 66. Flotation department of Kovdorsky GOK

Figure 67. RCS flotation cells (Metso) of the nepheline cycle at the North-West Phosphorus Company

Figure 68. Flotation shop at the Malomyrsky mine equipped with Outotec flotation machines (2018)

Figure 69. Grinding and flotation department at the gold processing plant of JSC Pervenets (CJSC ZDK Polyus)

Figure 70. Flotation department of the mill of Albazino Resources LLC

Figure 71. Flotation department of Etkulzoloto JSC

Figure 72. SkimAir (Outotec) flotation machines at the Omsukchanskaya gold processing plant of OJSC Polymetal

Figure 73. Usolmash flotation machines at the Darasun mine

Figure 74. Flotation department of Usolsky GOK (LLC EuroChem UKC)

Figure 75. FKM-6.3 flotation machines at the PJSC Uralkali

Figure 76. Coal production for coking in the Russian Federation in 2011-2021, mmt

Figure 77. Forecast of growth dynamics of flotation capacities at Russian factories in 2023-2030, thousand m3